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Rail Loading Station

Project Overview

Engineering Design Services provided comprehensive engineering support for the development of a rail loading station. The project included a feasibility study and full detailed design across multiple engineering disciplines. Initial efforts focused on capturing accurate site conditions through advanced surveying techniques to support design development and project planning.

industry

Petrochemicals

Location

Texas

large scale point cloud scan of an industrial pipe rack with integrated 3D models of storage tank piping and access platform showing full plant layout and retrofit design context

Industrial Pipe Rack and Facility Point Cloud 3D Model with Tank and Platform Design

3D engineering model of a storage tank with connected piping access platform and stairs overlaid on point cloud scan data for plant retrofit and layout design

Storage Tank Piping and Access Platform 3D Design with Point Cloud Integration

3D model of an industrial access platform with staircase piping connections safety railings lighting fixture and structural supports for plant engineering design

Industrial Access Platform with Staircase and Piping 3D Design Model

Result & Impact

• Produced a TIC estimate that enabled successful AFE approval and project advancement
• Improved design accuracy through detailed real-world site data capture
• Evaluated multiple design options to ensure optimal operational and financial outcomes
• Enhanced project efficiency through early feasibility validation and cost planning
• Supported safe, reliable, and long-term infrastructure performance

Engineering Tools & Technologies

• Drone-based aerial surveying
• Ground-based laser scanning (LiDAR)
• High-resolution site photography
• 3D modeling and point cloud processing
• Multidisciplinary engineering design (MEP, civil, structural, instrumentation)
• Cost estimation and TIC modeling
• Feasibility study methodologies

Scope

• Conduct site visit and collect field data
• Perform drone-based and ground-based laser scanning
• Capture high-resolution photographic documentation of existing conditions
• Develop feasibility study based on site data and operational requirements
• Generate Total Installed Cost (TIC) estimate
• Support Authorization for Expenditure (AFE) approval process
• Perform preliminary engineering & design across mechanical, electrical, instrumentation, and civil/structural disciplines
• Evaluate multiple design configurations and alternatives
• Develop final integrated rail loading station design

Solution

Engineering Design Services combined advanced field data acquisition with multidisciplinary engineering to develop the preliminary rail loading station design. Drone and LiDAR scanning provided precise existing-condition modeling, enabling accurate feasibility analysis and preliminary design development. EDS evaluated multiple design options to determine the most efficient and cost-effective configuration while ensuring operational performance, safety, and long-term reliability. The project progressed from feasibility through detailed design after securing AFE approval based on the TIC estimate.

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